Eta breaks up during certification spin test; both crew bail

Büching, Germany ETA Aircraft Eta

The rear fuselage of an Eta sailplane failed during certification spin testing at Büchig; both occupants bailed out under parachutes, glider destroyed in the uncontrolled descent. At ~2,650 m the pilot retracted the engine, slowed to ~75 km/h with flaps +2 and entered an asymmetric right spin. After ~1.5 turns at ~140 km/h IAS he applied opposite rudder; the rear fuselage tube failed at ~2,300 m AGL. The glider was ~4% over max mass with asymmetric fuel (16 L fuselage, ~30 L right wing, empty left wing). Manufacturing irregularities at the fin and a design that did not cover combined sideslip + opposite rudder loads beyond JAR-22 contributed.

  1. Self-launch for certification spin test: The Eta prototype self-launched from Büchig airfield for a type-certification flight to conduct further spin tests, this time with asymmetric fuel loading.
  2. Climb to ~2,650 m; engine retracted: The pilot climbed under power to about 2,650 m AGL, then shut down the engine and retracted it into the fuselage tube, configuring the aircraft for spin testing.
  3. ~4% over max mass; asymmetric fuel: At the time of the flight the glider was about 4% over maximum take-off mass, with fuel distributed asymmetrically: ~16 L in the fuselage, ~30 L in the right wing, left wing tank empty.
  4. Manufacturing flaws, design gap JAR-22: The rear fuselage near the fin attachment had manufacturing flaws, including missing 0° carbon layers; the design did not cover high side loads from sideslip combined with opposite rudder.
  5. Asymmetric right spin entry: The pilot slowed to about 75 km/h with flaps at position +2 and initiated a right spin with full right rudder and full left aileron while holding full up elevator.
  6. Opposite rudder; fuselage tube fails: After 1.5 turns airspeed reached ~140 km/h; the pilot applied opposite rudder to stop the rotation, and at ~2,300 m AGL the rear fuselage tube failed with a loud bang, tail partly separated.
  7. Both occupants bail out under parachutes: Pilot and flight-test observer abandoned the aircraft and descended under emergency parachutes; both landed uninjured.
  8. Uncontrolled descent into pine forest: The crewless Eta, rear fuselage and empennage partly detached, descended uncontrolled into a pine forest where it was destroyed on impact; minor forest damage, no injuries on the ground.
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